Potential Ideas:

 

Things you need:
1. Laser cutter machine
2. Acrylic or Wood
3. AI file

Reflections:
Initially I thought that laser cutting would be very easy but the minute you didn’t prepare your file correct you would not be able to complete your work. Also once it is cut it cannot be salvage. I know that because I wasted a lot of wood 🙁

Final Sample: