Failure. Lots of Failure. It started off trying to find the right kind of wood that could balance the SD. I settled for Basswood. Getting wood of the right size also proved equally challenging. I settled for ones with a similar surface area but shorter height. I would have to glue 2 pieces of wood together.
I sawed one piece of wood and glued the two together.
The quality was far from desirable. I had to file it down.

With that, the D was done.
Moving on to the SO. I bought a whole bunch of wire in hopes that I could fashion it into a spring- Don’t use wire to make springs. The material is just wrong for that purpose.
As a compromise, I bought pens so that I could use the springs to form the SO.
I foolishly tried using one piece as the SO, completely disregarding the fact that SD would be heavier. I soon realised my mistake.
I used multiple springs to create the above. This would have to embedded into the SD.
SD was supposed to be easy but proved to be the most challenging.
I used silicone putty to make a mould for epoxy to be the SD. After that, I had to fit the springs into the epoxy, but since the epoxy was still liquid, I needed to levitate the springs.
All was good until Wednesday when I realised that I had to start fitting all the pieces together on Thursday. The Epoxy was still liquid so I had to come up with a back-up. I used some resin that was recommended to me by the storeowner at the Hobby Shop (where I got Balsa wood for David). It would prove to be my saving grace. I made another putty mould for the resin to be fit in. Because the resin could only turn more malleable when put in hot water, I had to work fast to fit the springs inside before it hardened. It worked.


The epoxy did not dry in time so I used the resin instead. I might have messed up the proportions. I had to create a small hold in the basswood to fit the springs inside. I picked out the wood filing and carving tools for the first time.
It might have looked a little rough but I thought it was good enough. I jammed the springs in and used hot glue to bind it all together. The final product:
The resin could definitely look neater but I think that this was an enlightening experience overall.
There’s no such thing as failure Josiah. I can see you’ve had an enriching learning process by daring to attempt reinterpreting your foam model in uncommon REAL materials. Thanks for sharing 🙂